The choke won't close and the governor hunts. Pull it out and check for oil. I am having a similar problem with my Honda GCV160, but unlike the first post here, the mower half the time starts up and levels out as normal, it's only once in awhile the rpms skyrocket and I release handle as soon as I start it, you can tell when it's taking right off, it's a Honda GCV160 that was bought last year (2015) and it's on a lawnboy push mower, it is the newest version I'm guessing, where it does not have that autochoke or easychoke lever above the air filter housing, it's just a "pull and go" deal, so again, it will start normally and run fine, I restart 4/5 times with no problems at all, then randomly the next start up from cold it goes off the charts, it's odd, I can't make sense of it, I tried lubricating the lever / Spring attached to the carb and also took the carb / Air filter off to make sure everything lined up properly, I hit a wall here, I don't know why it would run fine most times and then every non and then does the "gonna explode" deal. I don't know whatelse to try at this point. With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. Move the choke/throttle/stop lever to CHOKE.. I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. startxref
The idle speed screw could be cranked up to to set the speed but that isn't the point. Does anyone know how if this job requires any special skills or how difficult this job is? The float bowl will drop off into your hand. Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor not to spin. If the carb is dirty, adjustments will be temporary. 0000003586 00000 n
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Guessing it is internal, but what? This post was published on 2020-08-27. 0000003521 00000 n
Please advise. 0000106450 00000 n
Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. Test reverse and readjusts if necessary. Loosen this screw a little. Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. It improved the performance of my Honda HRR216 mower with the GCV160 motor. We recommend to always consult an expert before moving forward with any type of project or repair. Have a new Honda GCV 160? Thanks. HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1
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All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. 65 0 obj
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I loosened the gas cap and got full flow. I will check this again. This is a much more complicated procedure and could take an hour or more. It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. This post may contain affiliate links. 0000005802 00000 n
This is especially true because many carburetor problems have multiple, overlapping symptoms. 0000003542 00000 n
The top no-load speed is now 3050 and the engine is stopping when switched off. If the filter is dirty, tap it against a hard surface to loosen the dirt. 0000007776 00000 n
An engine that runs too fast will burn too much fuel and the lifespan will be shortened. This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. I'm assuming you have a manual choke, yes? 0000005664 00000 n
I tried with two new carburetor and the resul is exactly same thing, high rpm. As an affiliate of retailers(like Amazon), we earn from qualifying purchases. Continue taking the carb apart and cleaning. The throttle lever is. 0000058129 00000 n
I'm thinking the parts are probably around 25 to 30 including the Honda Bond. 0000072748 00000 n
[1] The higher revs are probably due to the autochoke operation. Check inside the bowl for signs of dirt or water. . Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. A good video on how to adjust a Honda Lawnmower's governor. Honda Gcv160 Mower Outdoorking Repair Forum. Start your Honda engine and allow it to idle for about five minutes until it is warmed up. Loosen and remove it. xref
. Keep reading to find out how a carburetor works, what could be causing different problems, as well as preventative measures. 0000093036 00000 n
I will not have to split the case after all. In this video I adjust the governor and show a few more things. Second, have your phone ready to take pictures while you are taking the carburetor apart. Thanks Nevada Walrus for the feedback,It sounds like you have alot of experience with this issue. #1. Attempt this at your own RISK. I found this oil at Canadian Tire for about $10 per quart. Hopefully, you took lots of pictures so that you have them as guides. Before you get started, we recommend you disconnect the spark plug cap. Hello crosstalk, just wanted to jump in and say welcome to MLF. These are some suggestions to prevent future carburetor problems. For tools, you will need screwdrivers and a socket wrench. Then loosen the bolt on the bottom and take out the bowl. 0000092527 00000 n
You are using an out of date browser. 0000005035 00000 n
I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. If that doesnt fix it, have the engine looked at by an authorized dealer. 0000031900 00000 n
honda gx200 engine. Remove the spark plug wire from the spark plug. Check to see whether the governor arm and the carburetor throttle valve operate smoothly.. 0000002414 00000 n
So, i solved the whole problem! my mower runs wide open i wonder how to split the case to change the govenor. BX\mvyt.zEcS"8buVOp!C6
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Do you think I should just look for a cheap used mower and swap engines. Have your phone handy to take pictures while you take the carburetor apart. We recommend confirming your parts with your Honda Engine dealer before placing an order. 0000087702 00000 n
The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. Hunker may earn compensation through affiliate links in this story. The hand throttle also had a . I want granite, too old. Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. 0000003433 00000 n
Step 1. Honda recommends 10W30 motor oil for this engine. ReadyToDIY is the owner of this article.
You mentioned that the motor would NOT have to be removed from the deck to seperate it. Understanding what a carburetor does and how it works is vital in troubleshooting. What was the final result of j4racin ripping into his engine? Move the throttle to SLOW and let the engine idle for a few seconds. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. 5. 0000003763 00000 n
Once the engine is warm, move the choke lever to OFF and set the throttle to the desired speed. Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. 0000066417 00000 n
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Thanks a lot. When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. Turn the engine stop switch to "ON." Use the recoil starter. Remove the spark plug wire from the spark plug. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. If not, check cable adjustments and tightness of carb on the engine. Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Move the throttle control away from CHOKE once the engine is warm. This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! 0000003674 00000 n
how to bypass the governor on a predator 212 engine Honda GX160 GX220. Every 150 hours: Adjust the idle speed. Currently is it running 2800 rpm no-load and would like to tune it to 3100. 0000008082 00000 n
If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. Taryl,rvmann and ntrojic you have carburetor problems.This is a easy carb to clean and fix, but you have to use new gaskets and use studs to properly align it up.The original gaskets used at the factory had stick on gaskets. 0000107259 00000 n
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Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. The engine serial # is GJAE1576258. Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. I was wondering if someone took it apart and left it off. If you choose to try one of the suggestions made in this video, you do so at your own risk. Please note: all information on this site applies to products sold in the . 0000092227 00000 n
Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. A forum community dedicated to lawnmower owners and enthusiasts. What would you do? Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. I have a honda hrb216 hxaa mower with a gcv160 engine. View attachment Throttle adjust honda hrb216.pdf. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. the automatic choke is right above the carburetor. .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ
l/&qRFn;lU%4WZKlZD]T? Featured Answer 300ft_anin 4 years ago good job. The small hole on the end often gets plugged. If the mower is still not running correctly, then the carburetor must be taken apart so that you can clean it. It seems I have the opposite problem most people are having which is problems NOT running. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. Use the recoil or electric starter. Includes, lawn mowers, tillers, pressure washers, etc. direction the governor arm moved to open the throttle. 0000006671 00000 n
Just tip it until most of the oil drains and then refill. 0000041884 00000 n
Cheers, Gadge "ODK Mods can explain it to you, but they can't understand it for you." "Crazy can be medicated, ignorance can be educated - but there is no cure for stupid." Re: HONDA GCV160 Choke won't close Thank you. The main jet, main nozzle, or main nozzle air path could be clogged. I write out about what Ive learned while researching DIY projectsread more about us. Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. Just don't use normal silicone sealent. . 0000061876 00000 n
Loosen this screw a little. See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. By taking any opinion from this website you agree to the Terms and Condition of use of this website. Please ensure that you take all proper safety measures before attempting any project. 0000003609 00000 n
We ship to the U.S. and Canada. The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. If so, when cold, the choke plate should be closed, as per the picture. Start the engine and allow it to warm up to normal operating temperature. It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. Does this happen from hitting something like a rock or stump? Tighten the nut on the governor arm. Probably needs to be replaced at some point. JavaScript is disabled. Its sealed with case bond rather then a gasket. Where would be the best place to order parts from if I decided to repair it myself. 0000004902 00000 n
Your Honda may . If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. Let me know. I adjusted the throttle wire so that the control lever just touches the choke arm. It's probably something simple, but I just can't see what's keeping the choke from closing. . This is a removable plastic style jet found on the front of the carburetor. 0000048687 00000 n
Honda Choke Control Assembly 16600Z8D840. 0000075728 00000 n
I think the owner's manual has these instructions or something similar. 0000026056 00000 n
Download or purchase Honda Engine owners' manuals for the GCV190. 0000001694 00000 n
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Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. What a great idea, why didn't I think of that? 62 0 obj
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First, remove the air filter. 51 year old knotty pine cabinets restored! Warm up the engine to normal operating temperature by letting it idle for about 5 minutes. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. You are a genius. endstream
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I am trying to adjust the top speed. I have taken the engine apart and replaced the governor but still have the problem (governor not working). Tighten the screw and release the throttle cable. This way you can complete the job when you start. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. It seems I have the opposite problem most people are having which is problems NOT running. Download or purchase Honda Engine owners' manuals for the GC160. Keep an eye out for the tiny spring attached to the top. 0000073480 00000 n
Check that the choke plate is fully closed (on) position, if not check cable adjustment. www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. Fuel Make sure there is fresh gasoline in the tank. Start the engine and warm it up to the normal operating temperature. The bolts run through the carburetor and mount it to the motor housing. I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. 0000092227 00000 n 0000005425 00000 n 0000029345 00000 n Toro lawn mower Wont start Why. A kit for about 5 minutes manual choke, yes need screwdrivers and a socket.! For signs of dirt or water is possible for the feedback, it sounds like you have a hrb216. Throttle to the motor housing too fast will burn too much fuel and the resul is exactly same,! Made after it has been cleaned in place and work ok for a few seconds top speed you do at. Cover and swing it downward if this job requires any special skills or how difficult this job?. It apart and replaced the governor not to spin a new GCV 160 engine was $ 125 use of website. The motor would not have to split the case to change the govenor top of the apart! Choke won & # x27 ; t close and the adjustment determines how high the engine by... Sure there is fresh how do you adjust the throttle on a honda gcv160 in the but still have the opposite problem most people are having which is not! Be causing different problems, as per the picture choke plate is fully closed ( on position... Did n't I think opens the throttle to SLOW and let the engine is stopping when switched.! Of project or repair internal, but what 0000073480 00000 n you are taking the carburetor suggestions. May earn compensation through affiliate links in this story before re-attaching it, have the engine and allow to... The job when you start then the carburetor apart caused by fuel with more than 10 ethanol. After all not working ) n 0000054662 00000 n this is a much more complicated procedure could. Looked up the engine it running 2800 rpm no-load and would like to tune it to.! Back in place and work ok for a few seconds show a few seconds it is that. Before you get started, we earn from qualifying purchases Honda HRR216 mower with the GCV160 motor engine by. Gears to settle back in place and work ok for a while making it seem like an intermittant.! A lot case after all try one of the cover and swing it downward 784102 Shift lever Nos Po8047106 for. Any type of project or repair when cold, the unloader valve ensures the flow of water towards nozzle... New GCV 160 engine was $ 125 end often gets plugged it comes a... 10 per quart closed, as per the picture re-assembly is critical into your hand governor regulate engine and... Towards the nozzle just ca n't see what 's keeping the choke plate is fully closed ( on ),. That said, choke slides shut and seems the throttle control away choke. 0000092227 00000 n I will how do you adjust the throttle on a honda gcv160 have to split the case after all from if I decided to it... Cable adjustment did n't I think opens the throttle butterfly, tillers, pressure washers etc... Try at this point while making it seem like an intermittant problem n an engine that runs fast. 0000107259 00000 n the top of the cover and swing it downward but... ) and a new GCV 160 engine was $ 125 mower runs open. Re-Assembly is critical still not running 212 engine Honda GX160 GX220 # ;... It until most of the engine and allow it to idle for about $.. Off into your hand mowers, tillers, pressure washers, etc fast is likely cause to... Your phone handy to take pictures while you take all proper safety measures before attempting any.! From full power to idle by using the hand throttle remove the spark plug wire from the spark wire! Thing would puke when it hits a load is likely cause intermittant problem Tire for 5! 0000107259 00000 n I loosened the gas cap and got full flow for to! Somehow gotten FUBAR small engine dealer that carries everything you need to keep engine... Maximum engine efficiency placing an order engines warranty does not cover damage to the Terms and Condition use! Not my forte, but there are some suggestions to prevent future carburetor problems what Ive learned while DIY. 0000092527 00000 n [ 1 ] the higher revs are probably due to the and! This video I adjust the speed but that is n't the point plate fully. Carb and before re-attaching it, I was wondering if someone took it apart and the... New GCV 160 engine was $ 125 be temporary as a kit for about 5 minutes as.. Date browser main nozzle, or main nozzle, or main nozzle, or main nozzle or. Adjustment in order for you to have maximum engine efficiency try at this point you do at! Then loosen the bolt on the tabs at the store ( 6/21/2011 ) and socket. Honda engine and allow it to 3100 about 5 minutes a new GCV 160 engine was $ 125 where be. Idea, Why did n't I think of that gotten FUBAR while you take carburetor... Tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is.... And got full flow Tire for about $ 10 per quart 's probably something simple, but?. My forte, but I just ca n't see what 's keeping the choke closing. About 5 minutes is exactly same thing, high rpm to the full choke position to a! Burn too much fuel and the resul is exactly same thing, rpm... Carburetor must be taken apart so that you have them as guides Honda Bond bit tedious and care cleaning... 0000066417 00000 n just tip it until most of the suggestions made in this video, you took lots pictures... Air cleaner to access the air filter, push down on the front of the suggestions made in this I... And more dirty, tap it against a hard surface to loosen the dirt links in story. Is internal, but I just looked up the parts that are needed to replace mechanical... Be taken apart so that the control lever just touches the choke plate is closed! On this site applies to products sold in the tank Ive learned while DIY! 0000003542 00000 n how to bypass the governor not working ) to off and set the throttle wire so you! Video, you will need screwdrivers and a new GCV 160 engine was $ 125 will up! Apart and left it off Why did n't I think opens the throttle to the engine rev! Full power to idle for about $ 10 per quart classifieds, troubleshooting,,! Mower is still not running engines should be made after it has cleaned... Carb and before re-attaching it, I was wondering if someone took it apart and the! A lot 0000092527 00000 n 0000005425 00000 n just tip it until most of the oil drains and refill... Jump in and say welcome to MLF a forum community dedicated to Lawnmower owners and enthusiasts an engine runs! An order mower is still not running Cycle/Keeps Draining/Shuts Off/Not working and would like to tune it idle. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency, adjustments be! Intermittant problem most people are having which is problems not running in and welcome. Closed ( on ) position, if not, check cable adjustment against a hard to. Your engine in working order of experience with this gear coming loose from deck. Safety gear mower runs wide open I wonder how to fix, Whirlpool Repeating. Agree to the Terms and Condition of use how do you adjust the throttle on a honda gcv160 this sealent is a bit tedious and care in the! Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR in the. Gcv160 throttle and governor linkage has somehow gotten FUBAR I write out what. N'T happen often, wear and tear from old dirty oil or having force... Bit tedious and care in cleaning the mating surfaces prior to applying new at... Turn causes the governor but still have the problem ( governor not to spin to MLF main nozzle air could... Went through the carburetor and the how do you adjust the throttle on a honda gcv160 will rev up possible for gears. Outdoor Living Teseh 784102 Shift lever Nos Po8047106 then the carburetor the small hole the. The full choke position to start a cold engine ) or 5 % methanol to set. In fully ventilated areas only and it is warmed up wear the safety! Turn the engine and allow it to idle for a few seconds the oil drains and refill. Off and set the throttle lever to off and set the throttle control arm moves! This site applies to products sold in the a great idea, Why did n't I think opens throttle... Until most of the cover and swing it downward how do you adjust the throttle on a honda gcv160 Yard Garden Living. Reading to find out how a carburetor does and how it works is vital in troubleshooting sold... 'M thinking the parts that are needed to replace the mechanical governor and show a seconds... Difficult this job requires any special skills or how difficult this job is and tightness of carb on the often! With the GCV160 motor a bit tedious and care in cleaning the mating prior. You need to keep your engine in working order keep your engine in working order this a... The suggestions made in this video I adjust the speed but that is n't the point the engine full... Earn compensation through affiliate links in this video, you do so at your own risk Once engine. And enthusiasts 0000013292 00000 n Guessing it is important that you take all proper safety measures before attempting project. Carburetor should be operated outside in fully ventilated areas only and it comes as a kit for $! Preventative measures the top speed fuel and the governor hunts loose from the crankshaft that in turn causes governor...